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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Univ. Central Florida is selling experimental Martian dirt

Researchers publish recipe for Martian and asteriod simulant.

The University of Central Florida is selling Martian dirt, $20 a kilogram plus shipping.

This is not fake news. A team of UCF astrophysicists has developed a scientifically based, standardized method for creating Martian and asteroid soil simulants.

The team published its findings this month in the journal Icarus. The article is called "Mars global simulant MGS-1: A Rocknest-based open standard for basaltic martian regolith simulants."

A team of UCF astrophysicists has developed a scientifically based, standardized method for creating Martian and asteroid soil simulants. [Credit: University of Central Florida, Karen Norum]

 

 

 

 

"The simulant is useful for research as we look to go to Mars," said Physics Professor Dan Britt, a member of UCF's Planetary Sciences Group. "If we are going to go, we'll need food, water, and other essentials. As we are developing solutions, we need a way to test how these ideas will fare."

For example, scientists looking for ways to grow food on Mars need to test their techniques on soil that most closely resembles the stuff on Mars.

"You wouldn't want to discover that your method didn't work when we are actually there," Britt said. "What would you do then? It takes years to get there."

UCF's formula is based on the chemical signature of the soils on Mars collected by the Curiosity rover. Britt built two calibration targets that were part of Curiosity rover. Researchers currently use simulants that aren't standardized, so any experiment can't be compared to another in an apples-to-apples kind of way, Britt said.

As a geologist and a physicist, he knows his dirt. Like a recipe, the ingredients can be mixed in different ways to mimic soil from various objects, including asteroids and planets. And because the formula is based on scientific methods and is published for all to use, even those not ordering through UCF can create dirt that can be used for experiments, which reduces the uncertainty level.

Kevin Cannon, the paper's lead author and a post-doctoral researcher who works with Britt at UCF, says there are different types of soil on Mars and on asteroids. On Earth, for example, we have black sand, white sand, clay, and topsoil to name a few. On other worlds, you might find carbon-rich soils, clay-rich soils, and salt-rich soils, he added.

"With this technique, we can produce many variations," Cannon said. "Most of the minerals we need are found on Earth, although some are very difficult to obtain."

Cannon is in Montana to collect ingredients for a moon simulant this week. Moon and asteroid materials are rare and expensive on Earth since they arrived via meteorites in small amounts. That's why asteroid and moon simulants are also on the list of items that can be ordered. The UCF team can mimic most ingredients and will substitute for any potentially harmful materials. All simulants produced in the lab meet NASA's safety standards.

Britt and Cannon believe there is a market for the simulant. At $20 a kilogram, plus shipping, it may be easier to send UCF an order than to try and make it in labs across the nation.

The team already has about 30 pending orders, including one from Kennedy Space Center for half a ton.

"I expect we will see significant learning happening from access to this material," Britt said.

Cannon believes it will help accelerate the drive to explore our solar system, as demonstrated by investments already being made by Space X, Blue Origin, and other private companies.

For Cody Schultz, a mechanical engineering senior, getting to work on the experimental soil has been "very cool."

"For someone who has always loved space science, this is the ultimate cool," he said. "And the experience is fantastic in terms of the real world ... out-of-this-world experience."

Source: UCF

Published October 2018

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